Hidrogarne MV-1000E/NC-Sincro Hydraulic Sincro Press for Progressive Die Adjustment

Hidrogarne MV-1000E/NC-Sincro Hydraulic Sincro Press for Progressive Die Adjustment

Machine Type: Customized Hydraulic Presses

Series: Adjustment of Molds and Dies

Description

The MV-1000E/NC-SINCRO hydraulic press belongs to the M/NC series and is custom-designed for the adjustment of progressive dies.

It features a tilting upper table and a movable lower table made of C45E steel, machined with DIN-650 T-slots to ensure minimal friction in the vertical movement of the upper table. This is achieved through the installation of maintenance-free bimetallic bushings and perfect parallelism ensured by four high-mechanical-resistance cylindrical columns of 300 mm in diameter, chrome-plated and rectified.

It uses an optimized hydraulic system with a pressure below 290 Bar, ensuring prolonged durability and reliability.

It meets and satisfies all essential safety and health requirements according to CE regulations.

Structure and Tables

Features a structure made from oxy-cut steel divided into three electro-welded monoblocks, exclusively manufactured from S355JR steel.

Stabilized and machined at the end of the welding process to ensure perfect parallelism and precision.

Calculated and designed with finite element software.

Cylindrical columns with a diameter of 300 mm, high mechanical resistance, rectified, and chrome-plated to maintain a low friction and wear coefficient.

Upper table with T-slots and anti-fall safety system.

Useful table surface: 4,750 x 2,250 mm.

Structure designed to support 600 TN of concentrated force on 1/3 of its surface.

Lower table designed to support up to 50 TN in displacement, supported by bronze guides with graphite load and mechanical positioning centers for precise table positioning.

Cylinder and Hydraulic Group

6 single-acting cylinders with lapped sleeves, chrome-plated pistons, and anti-wear guides.

Four 50 TN hydraulic compensators located at the ends of the lower table.

800-liter hydraulic group with a silent Denison pump, automatic disconnection of the fast approach pre-filling speed, and equipped with a decompression system in working speed.

Proportional pressure system and optical gauges for displacement control on the upper table, with a synchro-electronic system for compensating off-center or unbalanced forces.

Hydraulic group cooling system with an independent air-oil radiator unit.

All M series hydraulic presses include a lateral pressure switch to adjust the most suitable pressure setting for each type of work.

Glycerin manometer with tonnage reading.

Electrical Installation and Security

Includes a SIEMENS safety PLC model SIMATIC S7 1200 and a 12” touchscreen. Allows programming of semi-automatic and automatic operating modes, power, travel, and upper table dwell time. Capable of storing 300 recipes, with each recipe able to program all the above values.

Low voltage operation via two-hand pushbutton.

Anti-fall safety system with hydraulic safety jaws.

Level IV photoelectric barriers installed at the front and rear.

Lateral protections with opening and safety microswitches.

Technical Specifications

Power: tn 125 – 1000

Opening Force: tn 100

Powered Speeds: 1

Engine Power: kW 75

Fast Pre-Fill Speed: mm/s 100

Variable Working Speed: mm/s 12-4

Return Speed: mm/s 60

Guide Diameter: mm 300

Maximum Pressure: Bar 290

Useful Table Area: mm 4.750 x 2.200

Lower Table Displacement: mm 2.200

Vertical Travel of Upper Table: mm 800

Between Columns: mm 5.000 x 1.490

Total Front: mm 6.000

Total Side: mm 4.750

Total Height: mm 7.000

Weight: kg 150.000